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Marine Machinery Regulations

Version of the schedule from 2006-03-22 to 2015-06-16:
 


SCHEDULE VIISteering Systems, Shipside Components and Windlasses

PART I(Section 4)Design Specifications

DIVISION ISteering Systems

ItemRequirements
1A steering gear compartment shall

  • (a) be readily accessible;

  • (b) as far as practicable, be separated from propulsion machinery and auxiliary machinery spaces; and

  • (c) be equipped with a means of communication with the bridge.

2All components and, in particular, non-duplicated essential components, shall be of sound and reliable construction, of adequate strength and protected against shock loading.
3For essential components, bearings that are permanently lubricated or provided with lubrication fittings shall be utilized where required for the safe operation of the ship.
4The pressure of the fluid for calculations to determine the scantlings of piping and steering gear components subjected to internal hydraulic pressure shall be at least 1.25 times the design working pressure under the operating conditions set out in item 9, taking into account any pressure that may exist in the low-pressure side of the system.
5Where, due to dynamic loads on piping and steering gear components, pulsating pressures occur, the system design shall be such that fatigue does not cause material failure.
6Relief valves shall be fitted to any part of the hydraulic system that can be isolated and in which pressure can be generated from the power source or from external forces.
7Relief valve settings shall not exceed the design working pressure of the fluid set out in item 4 and the valves shall be of adequate size and arranged to avoid an undue rise in pressure above the design working pressure of the fluid.
Steering Gears
8Subject to items 19 and 20, the installation shall consist of totally independent main and auxiliary steering gears.
9The main steering gear shall be designed, where the ship is at its deepest sea-going draft and

  • (a) running ahead at maximum service speed, to put the rudder over

    • (i) from 35 degrees on one side to 35 degrees on the other side, and

    • (ii) from 35 degrees on either side to 30 degrees on the other side in not more than 28 seconds; and

  • (b) running astern at maximum speed, for maximum rudder angle operation.

10A main steering gear shall be power-operated

  • (a) where necessary to meet the requirements of item 9; and

  • (b) where a rudder stock of over 120 mm in diameter, excluding strengthening for navigation in ice, is required at the position of tiller attachment.

11The auxiliary steering gear shall be designed, where the ship is at its deepest sea-going draft and running ahead one-half its maximum service speed or 7 knots, whichever is the greater, to put the rudder over from 15 degrees on one side to 15 degrees on the other side in not more than 60 seconds.
12The auxiliary steering gear shall have the capacity to be brought safely and speedily into action in an emergency.
13An auxiliary steering gear shall be power-operated

  • (a) where necessary to meet the requirements of item 11; and

  • (b) where a rudder stock of over 230 mm in diameter, excluding strengthening for navigation in ice, is required at the position of tiller attachment.

14A power-operated auxiliary steering gear unit and its associated control system and rudder angle indicator shall, where the rudder stock is required to be over 230 mm in diameter, excluding strengthening for navigation in ice, be provided automatically with an alternative power source within 45 seconds of the failure of the main power source, from

  • (a) the emergency electric power source; or

  • (b) an independent power source located in the steering gear compartment that is used solely for that purpose.

15The alternative power source referred to in item 14 shall

  • (a) in any ship of 10,000 tons gross tonnage or more be capable of at least 30 minutes continuous operation; and

  • (b) in any other ship, be capable of at least 10 minutes continuous operation.

16Main and auxiliary steering gear power units shall be

  • (a) capable of being brought into operation from a location on the bridge;

  • (b) arranged to start automatically where power is restored after a power failure; and

  • (c) equipped with an audible and visual alarm located on the bridge to indicate a power failure to any one power unit.

17Hydraulic power-operated main and auxiliary steering gears shall be equipped with the following:

  • (a) arrangements to maintain the cleanliness of the hydraulic fluid, taking into consideration the type and design of the hydraulic system;

  • (b) an audible and visual low-fluid-level alarm for each hydraulic fluid reservoir to give the bridge and the propulsion machinery space the earliest possible indication of hydraulic fluid leakage;

  • (c) a fixed storage tank that has a contents gauge and sufficient capacity to refill the contents of at least one power-actuating system, including the reservoir, where the main steering gear is required to be power-operated; and

  • (d) means by which the hydraulic systems can be readily refilled from within the steering gear compartment through permanently connected piping leading from the storage tank.

18Electric and electrohydraulic power-operated main and auxiliary steering gears shall meet the following requirements:

  • (a) means for indicating whether the motors of the electric or electrohydraulic steering gears are running shall be installed on the bridge and at a suitable propulsion machinery control location;

  • (b) each electric or electrohydraulic steering gear comprising one or more power units shall be served by at least two exclusive circuits fed directly from the main switchboard, where one of the circuits may be supplied through the emergency switchboard;

  • (c) an electric or electrohydraulic auxiliary steering gear associated with an electric or electrohydraulic main steering gear may be connected to one of the circuits supplying the main steering gear if the circuits have adequate rating for supplying all motors that can be simultaneously connected to them and that may be required to operate simultaneously;

  • (d) short-circuit protection and an overload alarm shall be provided for the circuits and motors, and where protection against excess current including starting current is provided for a circuit or motor, the protection shall be not less than twice the full load current of the circuit or motor, as the case may be and shall be arranged to permit the passage of the appropriate starting currents;

  • (e) where a three-phase power supply is used, an alarm shall be provided to indicate failure of any one of the supply phases and the alarm shall be audible, visual and situated

    • (i) in a conspicuous location in the main machinery space or control room from which the main machinery is normally controlled, and

    • (ii) as may be required by Schedule VIII;

  • (f) where an auxiliary steering gear that is in a ship of less than 1,600 tons gross tonnage and that is required to be power-operated is not electrically powered or is powered by an electric motor primarily intended for other services, the main steering gear may be fed by one circuit from the main switchboard; and

  • (g) where an electric motor primarily intended for other services is arranged to power an auxiliary steering gear in a ship of less than 1,600 tons gross tonnage, protection arrangements for electric and electrohydraulic power-operated steering gears are not required to meet the requirements set out in paragraphs (d) and (e) if suitable alternative arrangements are made.

19An auxiliary steering gear is not required where main steering gear power units and connections are fitted in duplicate if

  • (a) for ships carrying more than 12 passengers, each steering gear power unit enables the steering gear to meet the requirements of item 9;

  • (b) for ships carrying not more than 12 passengers, both steering gear power units operating together enable the steering gear to meet the requirements of item 9; and

  • (c) for hydraulic-type steering gears, the main steering gear is so arranged that after a single failure in its piping or in one of the steering gear power units the defect can be isolated and steering capability can be maintained or speedily regained, and for other types of steering gear, a similar standard can be achieved.

20An auxiliary steering gear is not required for double-ended ships with two independent steering systems, one fore and one aft, if in the case of failure of one of the steering systems the corresponding rudder can be safely and speedily brought back to the centre line and kept steady in that position.
21For every tanker, chemical tanker or gas carrier of 10,000 tons gross tonnage or more and every other ship of 70,000 tons gross tonnage or more, the main steering gear shall comprise two or more identical power units that meet the requirements of item 19.
22Subject to item 23, every tanker, chemical tanker or gas carrier of 10,000 tons gross tonnage or more shall meet the following requirements:

  • (a) the main steering gear shall be so arranged that in the event of loss of steering capability due to a single failure in any part of one of the power-actuating systems of the main steering gear, excluding the tiller, quadrant or components serving the same purpose or a seizure of the rudder actuators, steering capability shall be regained in less than 45 seconds after the loss of one power actuating system;

  • (b) the main steering gear shall comprise

    • (i) two independent and separate power-actuating systems, each capable of meeting the requirements of item 9, or

    • (ii) at least two identical power-actuating systems that, acting simultaneously in normal operation, shall be capable of meeting the requirements of item 9 if

      • (A) interconnection of hydraulic power-actuating systems, where necessary, is provided, and

      • (B) loss of hydraulic fluid from one of the systems is capable of being detected and that system is automatically isolated so that the other system or systems remain fully operational; and

  • (c) steering gears, other than of the hydraulic type, shall achieve a standard equivalent to the standard referred to in subitem (b).

23For tankers, chemical tankers or gas carriers of 10,000 tons gross tonnage or more, but of less than 100,000 tonnes deadweight, in the event of a single failure referred to in item 22 of a rudder actuator, the requirements set out in that item are not required to be met if

  • (a) a safety standard equivalent to the standard set out in item 22 is achieved;

  • (b) components meet the requirements of item 1 of Division II;

  • (c) following loss of steering capability due to a single failure of any part of the piping system or in one of the power units, steering capability is regained within 45 seconds; and

  • (d) where the steering gear includes only a single rudder actuator, the following factors are taken into special consideration in the actuator design and construction:

    • (i) stress analyses including, as appropriate, fatigue analysis and fracture mechanics analysis,

    • (ii) materials used, and

    • (iii) hydraulic fluid sealing arrangements.

DIVISION IINon-Duplicated Rudder Actuators for Tankers, Chemical Tankers and Gas Carriers of 10,000 Tons Gross Tonnage or more but less than 100,000 Tonnes Deadweight

ItemRequirements
1Components that are subject to internal hydraulic pressure or that transmit mechanical forces to the rudder stock shall be made

  • (a) of tested ductile materials in accordance with rules or codes; and

  • (b) with pressure-retaining components that have a tensile strength of not more than 650 MPa and a percentage elongation of not less than 12 per cent.

2The design working pressure shall be at least equal to the greater of

  • (a) 1.25 times the maximum pressure expected under the operating conditions set out in subitem 9(a) of Division I; and

  • (b) the relief valve pressure setting.

3In determining the scantlings of components of rudder actuators subject to internal hydraulic pressure, the following stresses are permitted:

Sm shall not exceed blank linef

S1 shall not exceed blank line1.5f

Sb shall not exceed blank line1.5f

S1 + Sb shall not exceed blank line1.5f

Sm + Sb shall not exceed blank line1.5f

where

Sm
is the equivalent primary general membrane stress
S1
is the equivalent primary local membrane stress
Sb
is the equivalent primary bending stress
f
is the lesser of SB/A or SY/B
SB
is the specified minimum tensile strength of material at ambient temperature
Sy
is the specified minimum yield stress or 0.2 per cent proof stress of material at ambient temperature

A and B are as follows:

4Pressure-retaining components not requiring fatigue analysis and fracture mechanics analysis in accordance with subitem 7(d) of Division I of Part II are acceptable on the basis of a certified burst test and in that case, the detailed stress analysis required by subitem 7(c) of Division I of Part II is not required.
5The minimum bursting pressure shall be calculated as follows:

Pb = P. A sBa/SB

where

Pb
is the minimum bursting pressure
P
is the design working pressure as set out in item 2
A
is the applicable value set out in the table to item 3
SBa
is the actual tensile strength
SB
is the tensile strength determined in accordance with item 3
6The construction shall minimize local concentrations of stress and all welded joints within the pressure boundary of a rudder actuator or connecting parts transmitting mechanical loads shall be of the full penetration type or of an equivalent strength.
7Oil seals between non-moving components, forming part of the external pressure boundary, shall be of the metal-on-metal type or of an equivalent type.
8Oil seals between moving components, forming part of the external pressure boundary, shall be duplicated, so that the failure of one seal does not render the actuator inoperative, or shall have sealing arrangements providing equivalent protection against leakage.
9Isolating valves shall be fitted at the connection of pipes to the actuator and shall be directly mounted on the actuator.
10Relief valves for protecting the rudder actuator against over-pressure as required by items 6 and 7 of Division I shall meet the following requirements:

  • (a) the setting pressure shall not be less than 1.25 times the maximum pressure expected under the operating conditions set out in subitem 9(a) of Division I;

  • (b) the minimum discharge capacity of the relief valves shall not be less than the total capacity of all pumps that provide power for the actuator, increased by 10 per cent;

  • (c) under operating conditions the rise in pressure shall not exceed 10 per cent of the setting pressure; and

  • (d) in respect of subitems (b) and (c), account shall be given to extreme foreseen ambient conditions in respect of oil viscosity.

11The rudder actuator shall be subjected to non-destructive testing in accordance with rules or codes to detect both surface flaws and volumetric flaws, and fracture mechanics analysis may be used for determining maximum allowable flaw size.

DIVISION IIISteering Controls

ItemRequirements
1Steering-wheels or lever pointers shall

  • (a) move to starboard to turn the bow of the ship to starboard; or

  • (b) move to port to turn the bow of the ship to port.

2A rudder direction and angle indicator, independent of the remote steering gear control system, shall be fitted on the bridge where the main steering system is power-operated or the length of the ship exceeds 20 m.
3Main steering gears shall be controllable from the bridge and from an alternative location in the steering gear compartment or other suitable location taking into account operational and risk factors.
4A rudder angle indicator shall be fitted at the alternative location referred to in item 3.
5Subject to item 6, two independent remote control systems, not including the steering-wheel or lever, shall be fitted where a duplicate main steering gear system is fitted.
6Except in a tanker, chemical tanker or gas carrier of 10,000 tons gross tonnage or more a second independent control system is not required to be fitted where the control system is a hydraulic telemotor.
7The auxiliary steering gear shall be controllable from the steering gear compartment and, if power-operated, shall be operable from the bridge and independent of the main steering gear control system.
8Any main and auxiliary steering gear control system operable from the bridge shall meet the following requirements:

  • (a) if electric, it shall be served by its own separate circuit supplied from a steering gear power circuit from a point within the steering gear compartment or directly from switchboard busbars supplying that steering gear power circuit at a point on the switchboard adjacent to the supply to the steering gear power circuit;

  • (b) means shall be provided in the steering gear compartment for disconnecting any control system that is operable from the bridge to the steering gear it serves;

  • (c) the system shall be capable of being brought into operation from a location on the bridge;

  • (d) in the event of a failure of the electrical power supply to the control system, an audible and visual alarm shall be given on the bridge; and

  • (e) short circuit protection only shall be provided for steering gear control supply circuits.

9Duplicate steering gear control systems, including pipes, electric power circuits and their components shall be separated, as far as practicable, throughout their length.

DIVISION IVShipside Components

ItemRequirements
1For ships required to operate in ice-covered waters where ice may choke sea-water inlets, maintenance of essential sea-water supply shall be maintained by

  • (a) diversion arrangements for warmed cooling water from overboard discharges into sea- water inlet boxes;

  • (b) means to clear sea-water inlet boxes, preferably by steam that has a pressure not in excess of the design working pressure of the sea-water inlet boxes and that is vented to the upper deck by means of a valved pipe; and

  • (c) ensuring sea-water inlet strainers have

    • (i) perforations approximately 20 mm in diameter to prevent ingestion of large ice particles, and

    • (ii) a strainer perforated area approximately 5 times the total cross-sectional area of the inlet pipes being served to ensure full fluid flow in slush ice conditions.

DIVISION VWindlasses

ItemRequirements
1None.

PART II(Section 6)Plans

DIVISION ISteering Systems

ItemRequired Information
1General arrangement of the main, and duplicate or auxiliary, steering systems in the ship.
2General arrangement and sectional elevation of the steering gears, including holding-down arrangements.
3Specifications indicating maximum designed torque at rudder stock, timing and angle of rudder movements for main and auxiliary steering gears, materials and physical properties of the principal components.
4Details of pumps, piping and valves subjected to pressure, and securing arrangements.
5Details of safety and shock-prevention devices.
6Details of control and monitoring mechanisms including connections to all steering locations.
7For non-duplicated rudder actuators in tankers, chemical tankers and gas carriers of 10,000 tons gross tonnage or more but less than 100,000 tonnes deadweight,

  • (a) welding details and processes;

  • (b) detailed design calculations;

  • (c) stress analysis of the pressure-retaining components;

  • (d) depending on design complexity, unusual manufacturing processes and foreseen dynamic load, the Board may require

    • (i) a fatigue analysis, and

    • (ii) a fracture mechanics analysis; and

  • (e) the Board may require experimental stress analysis in support of, or in lieu of, the theoretical analyses referred to in subitem (d).

8Information for valves and similar minor components referred to in item 4 is not required to be submitted where a manufacturer or an approved classification society certifies that the types of valves or similar minor components have been designed and constructed in accordance with rules or codes.
9Information for pumps referred to in item 4 is not required to be submitted where an approved classification society certifies that the pumps have been designed and constructed in accordance with rules or codes, except that the driving motor or engines of the pumps shall meet the requirements of Part II of the applicable schedule of Schedules I to XV.

DIVISION IIShipside Components

ItemRequired Information
Shafting and Valves
1Details of shipside penetrating shafting and glands, including fin stabilizing components, their locking mechanisms and other connections.
2Details of sea inlet and discharge valves and strainers and their connections, including those for side thrusters and deck wash systems.
3For ships required to operate in ice-covered waters, details of arrangements to prevent slush ice choking sea-water inlets.
4Specifications indicating the maximum stresses of the shafting, valve pressures and flow rates, materials and physical properties of the principal components.
Door-operating Mechanisms
5General arrangement of door-operating mechanisms showing all connected machinery and their locations in the ship.
6Details of all components, including pumps, piping and valves subjected to pressure and securing arrangements.
7Specifications indicating maximum stresses, materials and physical properties of principal components, particularly those that may be subjected to low ambient temperatures.
8Information for valves and similar minor components referred to in items 2 and 6 is not required to be submitted where a manufacturer or an approved classification society certifies that the types of valves or similar minor components have been designed and constructed in accordance with rules or codes.
9Information for pumps referred to in item 6 is not required to be submitted where an approved classification society certifies that the pumps have been designed and constructed in accordance with rules or codes, except that the driving motor or engines of the pumps shall meet the requirements of Part II of the applicable schedule of Schedules I to XV.

DIVISION IIIWindlasses

ItemRequired Information
1General arrangement, including type of power and loads, of the windlass systems showing all connected machinery and their location in the ship.
2Details of all windlass components, including pumps, piping, valves and brakes, and securing arrangements.
3Specifications indicating maximum stresses, materials and physical properties of principal components, particularly those which may be subjected to low ambient temperatures.
4Information for windlasses referred to in items 2 and 3 is not required to be submitted where an approved classification society certifies that the windlasses have been designed and constructed in accordance with rules or codes except that the driving motor or engines of the pumps shall meet the requirements of Part II of the applicable schedule of Schedules I to XV.

PART III(Subsection 12(2))Construction and Installation Inspections

DIVISION IConstruction Inspection

ItemRequirements
Steering Systems
1Identification from material test certificates, before construction is commenced, of materials to be used, including welding metal, for the following parts:

  • (a) rams, frames, pintles and other components under stress when transmitting torque to the rudder stock; and

  • (b) cylinders and other components retaining pressure.

2Verification that welding was carried out by welders certified by a Provincial Government of Canada, or another authority having similar standards where the welding was carried out outside Canada, for the class of work to be done.
3Inspection of welds, including non-destructive test examination and verification of the heat treatment process, in accordance with rules or codes.
4Identification of components from component inspection certificates and inspection of components and their installation.
5Witnessing of hydrostatic pressure testing of components in accordance with rules or codes, except that for non-duplicated rudder actuator pressure components in tankers, chemical tankers and gas carriers of 10,000 tons gross tonnage or more but less than 100,000 tonnes deadweight, the hydrostatic pressure test is to be at 1.5 times the design working pressure.
6Inspection of the constructed steering gear and the witnessing of the gearing operation under test.
Shipside Components and Windlasses
7None.

DIVISION IIInstallation Inspection

ItemRequirements
Steering Systems
1Identification from component inspection certificates, before installation is commenced, of steering systems.
2Verification of correct adjustment and operational condition at all steering locations of securing arrangements, connection of steering systems to associated systems, safety, control and monitoring devices and, for hydraulic power operated systems, a hydrostatic pressure test at the design working pressure.
3Inspection of change-over from main to duplicate or auxiliary steering systems in accordance with the design specifications set out in Part I.
4Verification of reliability and sufficiency of both main, and duplicate or auxiliary steering systems under trials for a sufficient endurance period up to the ship’s maximum propulsion power for main and duplicate systems and up to navigable speed for the auxiliary system in accordance with design specifications set out in Division I of Part I, except that the steering gear need not necessarily be demonstrated at maximum rudder angle operation while running astern at maximum speed.
Shipside Components and Windlasses
5Identification from component inspection certificates, before installation is commenced, of shipside components, including door-operating mechanisms, and windlasses.
6Verification of correct adjustment and operational condition of securing arrangements, connection of the components and windlasses to associated systems, safety, control and monitoring devices.
7Inspection of shafts, glands, strainers and valves.
8Inspection to ensure that no overboard discharges are in the way of lifeboat or liferaft lowering locations.
9Witnessing of operational tests of the components and windlasses in accordance with rules or codes.

PART IVPeriodic General Inspections and Periodic Special Inspections

DIVISION I(Section 19)Periodic General Inspection

ItemRequirements
Steering Systems
1Operational condition and controllability of steering systems from all steering locations.
2Capability of duplicate or auxiliary steering systems to be brought rapidly into operation.
3Correct adjustment and operational condition of alarm and monitoring devices.
4Correct adjustment and operational condition of safety devices.
5Locations where fluid leakage, overheating, excessive vibration, fractures or excessive gland or bearing clearances may occur, particularly where the steering gear includes only a single rudder actuator.
Shipside Components and Windlasses
6Operational conditional and controllability of components including door-operating mechanisms and windlass braking systems.
7Locations where excessive fluid leakage, metal wastage, vibration or fractures may occur.
8Overboard discharges to confirm that no overboard discharges above the ship waterline are in the way of lifeboat or liferaft lowering positions.

DIVISION IIPeriodic Special Inspection

SUBDIVISION I(Subsection 20(1))Parts to be Inspected
ItemRequirements
Steering Systems
1Subject to item 4, driving engines or pumps, actuators, piping, pintles and bearings.
2Subject to item 4, control and monitoring mechanisms leading to the bridge and other steering locations.
3Steering gear structure and fastenings without dismantling, if their condition is adequate on the basis of general examination.
4Periodic special inspection is not required for hydraulic systems if the general periodic inspection referred to in Division I and operational observation, vibration analysis or written information provided to the inspector by firms specializing in the reconditioning of these parts shows that the condition of the parts is satisfactory for further service.
5No periodic special inspection is required for complex mechanisms where written information is provided to the inspector by firms specializing in the reconditioning of these parts, indicating that the parts are in good order and adjustment.
Shipside Components
6Internal and external parts of shipside valves, keel cooler valves, strainers and glands.
7Periodic special inspection is not required for hydraulic pumps, cylinders, rams and piping if the periodic general inspection referred to in Division I and operational observation, vibration analysis or written information provided to the inspector by firms specializing in the reconditioning of these parts shows that the condition of the parts is satisfactory for further service.
8No periodic special inspection is required for complex mechanisms where written information is provided to the inspector by firms specializing in the reconditioning of these parts, indicating that the parts are in good order and adjustment.
SUBDIVISION II(Subsection 20(2))Intervals
ItemRequirements
Steering Systems
1At intervals not exceeding 5 years.
Shipside Components
2Shipside valves, keel cooler valves, strainers, shafts and glands, at intervals not exceeding 4 years except where the ship is dry docked at intervals of 5 years in accordance with the Hull Inspection Regulations, at that time.
3All other components including door-operating mechanisms, at intervals not exceeding 5 years.

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